HyperCube Evolution
von SCOTT_3D
Druckbare Dateien (44)
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stlY_End_Stop_Flag_1.0.stl
145 Ko · 551 118 Downloads
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stlZ_Axis_Linear_Rail_Bracket_-_Right_1.0.stl
190 Ko · 550 758 Downloads
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stlZ_Axis_Linear_Rail_Bracket_-_Left_1.0.stl
190 Ko · 550 058 Downloads
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stlZ_Axis_Bearing_Holder_1.0.stl
312 Ko · 550 857 Downloads
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stlBelt_Clamp_1.0.stl
112 Ko · 549 643 Downloads
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stlT_Slot_Cover_1.0_-_250mm.stl
3 Ko · 548 600 Downloads
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stlRetainer_1.0.stl
120 Ko · 549 486 Downloads
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stlX_End_Stop_Flag_1.0.stl
51 Ko · 548 502 Downloads
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stlZ_Motor_Mount_1.0.stl
156 Ko · 549 024 Downloads
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stlZ_Nut_Braket_1.1.stl
117 Ko · 547 290 Downloads
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stlBelt_Tensioner_1.0.stl
69 Ko · 548 174 Downloads
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stlXY_Idler_Mount_-_Right_-_1.0.stl
277 Ko · 547 581 Downloads
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stlXY_Stepper_Mount_-_Left_-_1.0.stl
399 Ko · 547 422 Downloads
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stlY_End_Stop_Bracket_1.0.stl
72 Ko · 547 078 Downloads
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stlX_Carriage_1.0.stl
968 Ko · 550 243 Downloads
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stlExtruder_Mount_1.0.stl
386 Ko · 548 320 Downloads
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stlXY_Stepper_Mount_-_Right_-_1.0.stl
399 Ko · 546 295 Downloads
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stlDuct_1.0.stl
1.2 Mo · 546 676 Downloads
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stlXY_Idler_Mount_-_Left_-_1.0.stl
277 Ko · 545 704 Downloads
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stlBed_Bracket_30_1.0.stl
219 Ko · 544 955 Downloads
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stlBed_Bracket_45_1.0.stl
201 Ko · 544 787 Downloads
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stlBed_Bracket_15_1.0.stl
248 Ko · 545 114 Downloads
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stlBed_Bracket_20_1.0.stl
247 Ko · 544 487 Downloads
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stlBed_Bracket_25_1.0.stl
96 Ko · 544 027 Downloads
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stlY_Carriage_Clamp_LM10UU_1.0.stl
191 Ko · 544 810 Downloads
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stlY_Carriage_Clamp_LM8UU_1.0.stl
193 Ko · 544 326 Downloads
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stlY_Carriage_xDia8_LM8UU_1.0.stl
608 Ko · 544 401 Downloads
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stlY_Carriage_xDia8_LM10UU_1.0.stl
600 Ko · 543 947 Downloads
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stlY_Carriage_xDia10_LM8UU_1.0.stl
605 Ko · 543 162 Downloads
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stlY_Carriage_xDia10_LM10UU_1.0.stl
596 Ko · 543 301 Downloads
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stlZ_Axis_Linear_Rail_Bracket_-_Double_Z_-_Left_1.1.stl
278 Ko · 542 895 Downloads
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stlZ_Axis_Linear_Rail_Bracket_-_Double_Z_-_Right_1.1.stl
278 Ko · 542 680 Downloads
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stlZ_Nut_Braket_T10_nut_1.1.stl
136 Ko · 541 280 Downloads
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stlBed_Bracket_40_1.0.stl
208 Ko · 537 706 Downloads
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stlXY_Stepper_Mount_1.1.stl
399 Ko · 537 922 Downloads
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stlXY_Idler_Mount_-_Right_-_1.1.stl
278 Ko · 537 687 Downloads
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stlXY_Stepper_Mount_-_Right_-_1.1.stl
399 Ko · 537 496 Downloads
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stlXY_Idler_Mount_1.1.stl
278 Ko · 537 129 Downloads
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stlXY_Stepper_Mount_-_Right_yDia8_-_1.1.stl
324 Ko · 536 946 Downloads
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stlXY_Stepper_Mount_-_Left_yDia8_-_1.1.stl
324 Ko · 536 734 Downloads
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stlXY_Idler_Mount_-_Right_yDia8_-_1.1.stl
275 Ko · 536 532 Downloads
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stlXY_Idler_Mount_-_Left_yDia8_-_1.1.stl
275 Ko · 536 339 Downloads
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stlFGSC_3030_Mount_-_Right_1.0.stl
193 Ko · 533 891 Downloads
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stlFGSC_3030_Mount_-_Left_1.0.stl
193 Ko · 533 291 Downloads
Beschreibung
The HyperCube Evolution 3D Printer is a CoreXY printer inspired by the excellent HyperCube 3D Printer developed by Tech2C. The belt arrangement on that printer was the neatest CoreXY arrangement that I have seen.
I have leveraged the great work that Tech2C has done to refine his design and incorporated this with my own further development to reduce the number of printed parts and simplify the build.
Design goals for the HyperCube Evolution 3D Printer:
Increase the stiffness of the printer to further improve / reduce vibration artefacts.
- 3030 extrusion used for the frame
- 2020 extrusion used for the build platform frame
- 8mm diameter X rails
- 10mm diameter Y rails
- 12mm diameter Z rails
- Minimise the size of the printer for the chosen build volume.
- Parametric CAD design in Autodesk Inventor
- Excel spreadsheet provided to allow for customised printer size
The prototype printer, with a build volume of 300 x 300 x 300, met with all expectation but did show some small bed vibrations when printing at high speed due to the large bed and counter levered design. Therefore, two build options are available. A single Z axis version for smaller build platforms and a double Z axis version for larger beds or those wishing for a rock solid build platform.
The Evolution also features a quick attach X carriage to allow for interchangeable tools e.g. the extruder mount and a DTI mount for tramming the build platform.
More to come over the next few weeks as I'm awaiting parts for upgrade the prototype to use the double Z axis, and also the parts to convert my Geetech Prusa i3 into another HyperCube Evolution.
Facebook Group: https://www.facebook.com/groups/Hypercubeevolution/
Changelog:
20.04.2017 Configuration file updated, multiple size Bed Brackets added
22.04.2017 BOM added
23.04.2017 Introduction video added https://www.youtube.com/watch?v=1rctCsUGnX8&feature=youtu.be
23.04.2017 Added 4 variations of Y carriage to suit different combinations of 8mm and 10mm rails. Plus bearing clamps to suit. Note - current X carriage only suits LM8UU bearings. An adaptor will be needed to use 10mm bushings.
30.04.2017 Error found in spreadsheet which resulted in 10mm rails being 30mm too long. Version 1.2 uploaded.
09.05.2017 Version 1.1 Z Axis Linear Rail Bracket - Double Z - Left & Right.
13.05.2017 Version 1.1 Z Nut Bracket - modified for easier assembly
13.05.2017 Z Nut Bracket for T10 leadscrew added
27.05.2017 Configuration file updated to include part print list (note that some part versions are still not available)
02.06.2017 Repetier configuration file uploaded
17.06.2017 40mm bed bracket added
17.06.2017 v1.1 versions of XY Stepper Mount and Idler Mount added which have slotted screw holes for different L brackets. v1.0 versions remain for those who don't need the slot.
17.06.2017 v1.1 of XY Stepper Mount and Idler Mount for 8mm diameter Y linear rails
18.06.2017 v1.4 configuration file added.. Thanks to Nicolas Harscoat for adding the shaft selector which then determines the part versions to be printed.
01.07.2017 CAD files uploaded for v1.0 as a pack and go. So the assembly should work. Note that some published parts are now v1.0+, but these files should get people going.
22.07.2017 Mounts for Full Graphic Controller added
BOM
Frame and linear guides – use the Excel spreadsheet to calculate the lengths required for your custom size.
3030 and 2020 extrusion
https://www.aliexpress.com/item/Customized-3030W-Aluminum-Extrusion-Profile-Free-cutting-in-any-Length-Black-Color/32799761497.html?spm=2114.13010608.0.0.GpQMwK
16 x L type bracket for 3030 extrusion
https://www.aliexpress.com/item/T-slot-L-type-90-degree-EU-standard-3030-aluminum-profile-Inside-corner-connector-bracket-with/32772827830.html?spm=2114.13010608.0.0.vwn135
8 x 3030 corner brackets
https://www.aliexpress.com/item/20pcs-lots-3030-corner-fitting-angle-aluminum-35-x-35-L-connector-bracket-fastener-match-use/32733275167.html?spm=2114.13010608.0.0.mTb6EB
Fasteners
M6 x 10 Button head screws - 6 off required for mounting of Stepper Motor Brackets and XY Idler Brackets
M5 x 10 Button head screws
https://www.aliexpress.com/item/100pcs-lot-M5-10-Bolt-A2-70-ISO7380-Button-Head-Socket-Screw-Bolt-SUS304-Stainless-Steel/32328885247.html?spm=2114.13010608.0.0.vwn135
M3 Socket head screws
https://www.aliexpress.com/item/Hex-Socket-Head-Cap-Screw-M3-Qty-90pcs-in-Box-Assortment-Kits-SUS-304-M3-4/32334431524.html?spm=2114.13010608.0.0.vwn135
100pcs M5 T Hammer Nuts for 3030 extrusion
https://www.aliexpress.com/item/100pcs-30-M5-hammer-nut-M5-block-t-slot-nuts-for-3030-aluminum-profile-extrusion-Slot/32688393400.html?spm=2114.13010608.0.0.vwn135
100pcs M5 T Hammer Nuts for 2020 extrusion
https://www.aliexpress.com/item/M5-T-Nut-Hammer-Nut-Aluminum-Connector-T-Fastener-Sliding-Nut-Nickel-Plated-Carbon-Steel-for/32619352982.html?spm=2114.13010608.0.0.mTb6EB
4 x 3mm dowel pins
https://www.aliexpress.com/item/GB119-304-Stainless-Steel-Cylindrical-Pin-Locating-Pin-M3-12/32789184323.html?spm=2114.13010608.0.0.iDrnoz
100pcs M3 5x5 Brass knurled insert
http://www.banggood.com/100pcs-M3x5x5mm-Metric-Threaded-Brass-Knurl-Round-Insert-Nuts-p-1050182.html?rmmds=search
Motors
1 or 2 x NEMA 17 Lead Screw M8 – length needs to be ~30mm longer than required Z travel, depending on nut type
https://www.aliexpress.com/item/New-3D-Printer-NEMA-17-Lead-Screw-300mm-Stepper-Motor-Z-Axis-3D-Printer-KIT-Step/32579962696.html?spm=2114.13010608.0.0.UfVwc7
3 x NEMA 17 42mm Stepper Motors
https://www.aliexpress.com/item/CE-certification-3pcs-4-lead-Nema17-Stepper-Motor-42-motor-D-shaft-motor-42BYGH-1-7A/32786907415.html?spm=2114.13010608.0.0.vwn135
Pulleys and Belts
2 x GT2 Timing Pulley (20 teeth) 5mm bore for 6mm belt
6 x GT2 Idler Pulley (20 teeth) 3mm bore
2 x GT2 Idler Pulley without teeth (20 teeth) 3mm bore
5m Polyurethane GT2 6mm belt
https://www.aliexpress.com/item/5-Meter-Polyurethane-GT2-6mm-Open-Timing-Belt-Width-6mm-GT2-2GT-Belt-For-3D-Printer/32616409980.html?spm=2114.13010608.0.0.mTb6EB
Linear Bearings
4 x LM12UU 12mm Linear Ball Bearings
4 x LM10UU 10mm Linear Ball Bearings or 2 x LM10LUU 10mm Long Linear Ball Bearings
4 x LM8UU 8mm Linear Ball Bearings
Heated Bed components
1 x Heated Bed 300x300
https://www.aliexpress.com/item/For-RepRap-3D-Prusa-Mendel-Printer-MK2A-300-300-3-0mm-Heater-Bed-RAMPS-1-4/32668984871.html?spm=2114.13010608.0.0.vwn135
4 or 6 x Levelling screws
https://www.aliexpress.com/item/3D-printer-Leveling-components-M3-screw-Leveling-spring-Leveling-knob-suite-free-shipping-M3-40-IMG/32562830096.html?spm=2114.13010608.0.0.vwn135
1 x 100kohm NTC3950 thermistor
https://www.aliexpress.com/item/1pcs-3d-printer-parts-100K-ohm-NTC-3950-Thermistors-with-cable-for-3D-Printer-Reprap-Mend/32489800025.html?spm=2114.13010608.0.0.vwn135
Control System
1 x 24V 400W power supply
https://www.aliexpress.com/item/Best-quality-24V-16-7A-400W-Switching-Power-Supply-Driver-for-LED-Strip-AC-100-240V/32318296978.html?spm=2114.13010608.0.0.vwn135
1 x RAMPS 1.4 with stepper drivers and display – NOTE: This board needs to be modified to run a 24V system. If you don’t then you will kill the Arduino Mega!
https://www.aliexpress.com/item/5pcs-A4988-Stepper-Driver-Module-with-Heatsink-1pcs-RAMPS-1-4-Controller-RAMPS1-4-LCD-12864/1869163278.html?spm=2114.13010608.0.0.0rKDs5
1 x RAMPS 1.4 fan extender module – use to run the 12V fans
https://www.aliexpress.com/item/Free-shipping-3D-Printer-Reprap-Ramps1-4-RRD-Fan-Extender-Max-20V-Fan-Expansion-Module/1804966614.html?spm=2114.13010608.0.0.rT5D2f
1 x DC-DC 24V-12V step down module
https://www.aliexpress.com/item/DC-DC-24V-18V-to-12V-3A-Step-Down-Module-MINI-Buck-Converter-Power-Supply-Circuit/32778770850.html?spm=2114.13010608.0.0.G2tjiK
1 x Arduino MEGA 2560
https://www.aliexpress.com/item/Mega-2560-CH340G-ATmega2560-16AU-Compatible-for-Arduino-Mega-2560/32517341214.html?spm=2114.13010608.0.0.O0iWmT
1 x Power expansion module (if needed)
https://www.aliexpress.com/item/for-3D-Printer-General-Add-on-Heated-Bed-Power-Expansion-Module-High-Power-Module-expansion-board/32706099435.html?spm=2114.13010608.0.0.vwn135
1 x 5V NPN M12 inductive sensor
https://www.aliexpress.com/item/M12-4mm-detection-5VDC-NPN-NO-LJ12A3-4-Z-BX-5V-cylinder-inductive-proximity-sensor-switch/32553311139.html?spm=2114.13010608.0.0.iDrnoz
Cable
5m x 24AWG 4 core UL2464 cable
https://www.aliexpress.com/item/1M-UL-2464-2C-3C-4C-24-AWG-Multi-core-PVC-jacket-cable-Tinned-copper-wire/32781273770.html?spm=2114.13010608.0.0.O0iWmT
5m x 24AWG Red Black cable
https://www.aliexpress.com/item/IEKOV-5-M-Tinned-copper-24AWG-2-pin-Red-Black-cable-300V-PVC-insulated-wire-Electric/32649240375.html?spm=2114.13010608.0.0.O0iWmT
2m x 14AWG Silicone cable
https://www.aliexpress.com/item/14AWG-Flexible-Silicone-Wire-Cable-Soft-High-Temperature-Tinned-copper-UL-1M/32653995219.html?spm=2114.13010608.0.0.vwn135
5m x Servo extension cable
https://www.aliexpress.com/item/servo-JR-color-extension-cable-3p-line-futaba-jr-model-aircraft-model-wiring-Wholesale-30-core/32610086634.html?spm=2114.13010608.0.0.vwn135
Connectors for Stepper motors
https://www.aliexpress.com/item/20-Sets-Micro-JST-2-0-PH-6-Pin-Connector-plug-Male-Female-Crimps/32399923294.html?spm=2114.13010608.0.0.X3vJKL