Automatic Transmission Model
di emmett
File stampabili (21)
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stlgears.stl
2.1 Mo · 143 208 download
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stlplanets.stl
2.4 Mo · 141 246 download
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stlstand.stl
135 Ko · 140 028 download
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stlshaft.stl
689 Ko · 139 706 download
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stlcrank.stl
128 Ko · 139 267 download
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stlpins.stl
94 Ko · 139 442 download
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stlhandle.stl
87 Ko · 139 061 download
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stlcarrier.stl
721 Ko · 139 186 download
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stlanulus.stl
4.2 Mo · 138 906 download
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stlsun.stl
1.7 Mo · 138 769 download
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stlidler.stl
603 Ko · 138 288 download
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stlplanet1.stl
794 Ko · 138 154 download
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stlplanet2.stl
1.2 Mo · 138 107 download
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stlback.stl
121 Ko · 137 829 download
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stlfront.stl
119 Ko · 137 719 download
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stlbrace.stl
102 Ko · 137 708 download
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stlpin1.stl
117 Ko · 137 499 download
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stlpin2.stl
119 Ko · 137 392 download
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stlpin3.stl
111 Ko · 137 479 download
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stlback_loose.stl
127 Ko · 137 337 download
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stlfront_loose.stl
125 Ko · 137 206 download
Descrizione
Have you ever wondered how an automatic transmission works? I did, so I looked it up and then designed this desktop model. It has six forward speeds and one reverse. Real automatic transmissions have a hydraulic or electrical system that engages different clutches and brakes to shift gears depending on the driving situation. With this model you control those simplified brakes and clutches yourself.
The clutch is actuated by sliding the drive shaft through to different positions (which each have two gear markings), while three separate brakes each also have two gear markings. You select a gear by engaging the brake and clutch position associated with your desired gear. See demonstration video: http://www.youtube.com/watch?v=-FyC3dn3HJY
I tried to design the gear ratios to be fairly close to what some real cars use, and this is the result, where the input is the crank and the output is the annulus:
1st gear: 1 : 4.29
2nd gear: 1 : 2.5, 71% increase
3rd gear: 1 : 1.67, 50% increase
4th gear: 1 : 1.3, 28% increase
5th gear: 1 : 1, 30% increase
6th gear: 1 : 0.8, 25% increase
Reverse: 1 : -3.93
The OpenSCAD file is included and is highly parametric in case you'd like to play with different gear ratios. If you select a different number of teeth, it will print out the resulting gear ratios at the beginning of the output. I also used Matlab to investigate more thoroughly how the gear sizes affected the various ratios. I used transmission.m as an aid in optimizing the ratios to be somewhat evenly spaced.
This was all printed in PLA at 120 mm/s on a Replicator 1 with Sailfish firmware, default layer height (0.27mm). Everything came out perfectly on the first print. I swear, complex models don't have to be difficult, and who needs glue when you can print snap-fits?